Mining & Mineral Processing
Crusher wear parts, liners and material-handling components.
Our Strength in Numbers
28+
Years of Experience
IMSCertified Company
(ISO 9001, 14001, 45001)
(ISO 9001, 14001, 45001)
ESTABLISHED IN1998Vijayawada,
Andhra Pradesh
Andhra Pradesh
ABOUT OUR COMPANY
Decades of Foundry Experience.
A Commitment to Engineering Excellence.
Established in 1998 in Vijayawada, Andhra Pradesh, Bhanu Special Castings Private Limited is a ferrous casting manufacturer serving industrial requirements across India.
With experience in steel and iron casting production, our manufacturing operations bring together pattern development, mould preparation, melting, heat treatment, finishing and inspection.
We manufacture castings across multiple alloy families, supporting applications involving impact, abrasion, corrosion, elevated temperatures and mechanical loading.
Our focus is on understanding each customer’s technical requirements and delivering casting solutions suited to their intended operating conditions.
Established
Manufacturing Experience
Foundry operations dating back to 1998.
Diverse
Material Capabilities
Steel and iron casting solutions across multiple alloy families.
Application-Focused
Production
Manufacturing guided by drawings, material specifications and component requirements.
OUR PRODUCTS & MATERIAL EXPERTISE
A Comprehensive Range of
Steel & Iron Castings
We manufacture ferrous castings for a broad range of industrial applications. Our material portfolio includes wear-resistant, corrosion-resistant, heat-resistant and general engineering casting grades selected according to customer specifications and operating conditions.
01
Manganese Steel Castings
Impact-resistant castings with work-hardening capability for suitable crushing and wear applications.
02
Carbon & Low Alloy Steel Castings
Versatile engineering castings offering strength, toughness and application-specific mechanical properties.
03
SG / Ductile Iron Castings
Cast iron components combining useful strength, ductility and machinability.
04
Cast Iron Castings
Economical engineering castings for machinery housings, structural components and general industrial applications.
05
Stainless Steel Castings
Corrosion-resistant castings for pumps, valves, fluid handling and industrial processing equipment.
06
High-Chrome Castings
High-hardness wear-resistant castings for selected abrasive environments.
07
Ni-Hard Castings
Nickel-chromium white iron castings for abrasion-intensive industrial applications.
08
Heat-Resistant Steel Castings
Specialized alloy castings for elevated-temperature and thermal-service applications.
09
Duplex Stainless Steel Castings
High-strength, corrosion-resistant castings for demanding fluid-service environments.
10
Super Duplex Steel Castings
High-alloy stainless castings for particularly aggressive corrosion environments.
WHY PARTNER WITH US
Manufacturing Expertise
Backed by Technical Understanding
Choosing the right foundry involves more than comparing prices. Material selection, casting geometry, manufacturing practices and inspection requirements all influence the suitability of an industrial component.
01Established Foundry Expertise
Decades of manufacturing experience supporting a broad range of ferrous casting requirements.
02Application-Oriented Material Selection
Understanding operating conditions, wear mechanisms and engineering requirements to identify suitable material grades.
03Custom Casting Development
Supporting component development based on customer drawings, samples, dimensions and equipment specifications.
04Quality-Focused Manufacturing
Emphasis on chemical composition, dimensional requirements, heat treatment and agreed inspection procedures.
05Diverse Casting Capabilities
Steel and iron castings across multiple material categories for varied industrial environments.
06Customer-Focused Technical Coordination
Clear communication of component requirements, material specifications and manufacturing expectations.
INDUSTRIAL APPLICATIONS
Casting Solutions Across
Essential Industries
Our ferrous casting portfolio supports equipment manufacturers, processing plants and industrial maintenance requirements across a wide range of sectors.
Cement Industry
Crusher components, mill liners and selected high-temperature wear parts.
Crusher & Quarry Equipment
Jaw plates, mantles, concaves and related crusher components.
Power Generation
Pump, valve and industrial machinery casting applications.
Steel & Metal Processing
Wear-resistant and heat-resistant cast components.
Automotive & Heavy Engineering
Machine housings, structural castings and engineering components.
Pumps & Fluid Handling
Impellers, pump casings and corrosion-resistant components.
Marine & Chemical Processing
Specialized alloy castings for challenging fluid-service environments.
OUR FACILITIES & INFRASTRUCTURE
Integrated Foundry Capabilities.
From Pattern to Finished Casting.
Our manufacturing infrastructure supports essential foundry operations, from pattern development and moulding to melting, heat treatment, finishing and inspection.
Explore Our Facilities- 01
Pattern Shop
Development and maintenance of patterns and core boxes for component manufacturing.
- 02
Moulding Facility
CO₂ sodium silicate and green sand moulding processes for varied casting requirements.
- 03
Melting Facility
Induction melting operations with attention to alloy composition and process control.
- 04
Heat Treatment
Grade-appropriate thermal processing to develop required material characteristics.
- 05
Fettling & Finishing
Casting cleaning, removal of excess material, grinding and surface preparation.
- 06
Machine Shop
Machining and dimensional finishing according to specified component requirements.
- 07
Testing & Inspection
Chemical analysis, dimensional inspection and other applicable material verification procedures.
OUR SERVICES & CAPABILITIES
From Design to Finished Casting.
Complete Foundry Solutions.
Comprehensive casting services delivering precision, consistency and reliability for demanding industrial requirements.
Integrated ProcessEnd-to-end foundry support
Quality FocusedConsistent standards
Customer DrivenApplication-based solutions
Inside the foundry · Manufacturing in motion
3D Design & Engineering
Advanced CAD modelling and casting design support for optimized performance, manufacturability and cost efficiency.
Pattern Making
Development and maintenance of patterns and core boxes for accurate and consistent component manufacturing.
Moulding
CO₂ sodium silicate and green sand moulding processes to meet a wide range of casting requirements.
Melting
Induction melting operations with strict process control to ensure consistent alloy composition and quality.
Heat Treatment
Grade-appropriate thermal processing to develop the required mechanical and metallurgical properties.
Fettling & Finishing
Casting cleaning, removal of excess material, grinding, shot blasting and surface preparation.
Machining & Fabrication
Precision machining and dimensional finishing according to specified component requirements.
Testing & Quality Assurance
Chemical analysis, dimensional inspection, mechanical testing, NDT and other applicable verification procedures.
QUALITY & MATERIAL VERIFICATION
Quality Built Into Every Stage
of Manufacturing.
Reliable casting performance depends on more than material composition. Dimensional accuracy, heat-treatment condition, casting soundness and applicable inspection requirements are equally important.
Our quality-focused approach emphasizes evaluation against agreed material specifications and component acceptance criteria.
Key Quality Evaluation Areas
Chemical Composition Analysis
Verification of alloy composition using spectrometric analysis to meet specified material standards.
Dimensional & Visual Inspection
Checking critical dimensions, surface condition and visual features as per drawings and specifications.
Mechanical & Hardness Testing
Evaluation of mechanical properties and hardness to confirm material performance requirements.
Metallurgical Examination
Microstructure analysis to verify metallurgical condition and confirm material integrity.
Non-Destructive Testing
NDT methods such as UT, DP or RT, where applicable, for detecting internal or surface discontinuities.
Material Identification & Traceability
Heat-wise identification, records and certification for complete material traceability.
Testing scope and documentation are determined by the applicable standard, customer requirements and confirmed inspection capabilities.
CLIENT TESTIMONIALS
Trusted by Our Customers
Customer experiences help us keep improving our casting solutions, technical support and service.
★★★★★ Google
Best casting unit. They all types of castings like Manganese steel for stone crusher jaw plates, carbon steel castings, cast iron, SG iron, stainless steel, ni hard and high chrome castings. They are knowledgeable and staff are very supportive. I recommend bhanu special castings for machinery spares.
Cuteboy SameerGoogle reviewerView original review ↗★★★★★ Google
Company with great ethics and accountability . Specialised in manufacture of all types of castings from 2 kg to 2500 kg single piece. Their major manufacturing product is Stone Crusher Spare Parts. They also do Cast Iron, SG Iron, Low Alloy Steels, Carbon Steels, High Chrome, Ni Hard, Stainless Steel, Heat Resistant Steels and many other specialised steels. They process good product knowledge.
anguru manasaGoogle reviewerView original review ↗★★★★★ Google
We know Bhanu Special Castings Since 20 years. To my knowledge they are the best Stone Crusher Spares Manufacturers, who make Jaw Plates, Side Plates, Keeper Plates, Wedge Blocks, Concave Mantles, Body Liners and many other spares parts belonging to Stone crushers. Apart from Crushers they also serve Castings for Machinery Spares, Tile Industries, Tooth Points, Cast Iron Castings, SG Iron Castings, High chrome Castings, Stainless Steel Castings and many more.
kondalarao kumbhaGoogle reviewerView original review ↗★★★★★ Google
The best iron and steel company in Andhra pradesh. Well equipped and with i highly qualified manpower. Commited to give high quality castings in time at best prices
Niranjan NiranjanGoogle reviewerView original review ↗★★★★★ Google
With extensive knowledge Nd very good history of casting . Bhanu casting is one the best & oldest casting company in AP .
SWAROOP POKURIGoogle reviewerView original review ↗★★★★★ Google
Best castings and passionate management
Satish Kumar MajetiGoogle reviewerView original review ↗4.7 / 5 · 28 Google reviews · Manually selected excerpts
3,600
MT/Year Production Capacity
70+
Skilled Professionals