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PRECISION FERROUS CASTINGS | ENGINEERING | QUALITY

Precision Ferrous Castings.
Built for Demanding Industries.

Precision steel and iron castings for mining, cement, automotive, marine, power and heavy engineering applications.

28+
YEARS
OF FOUNDRY EXCELLENCE
2,500 Kg
MAX SINGLE PIECE WEIGHT
2,400 MT
ANNUAL PRODUCTION CAPACITY
5,000+
SATISFIED CUSTOMERS
10+
ALLOY FAMILIES CAST
IMS
CERTIFIED
ZED BRONZE
CERTIFIED

ABOUT BHANU SPECIAL CASTINGS

A Foundry Built on Experience.

Established in Vijayawada in 1998, Bhanu Special Castings Private Limited has grown from a modest foundry into a trusted manufacturer of precision-engineered ferrous castings. With decades of foundry expertise, advanced manufacturing processes and in-house quality control, we support demanding industrial applications across India.

From pattern development and CO₂ moulding to melting, heat treatment, testing and finishing, our integrated approach gives customers direct foundry accountability from application understanding to final inspection.

Discover our stor

WHY BHANU SPECIAL CASTINGS
your trusted partner for Precision Casting with uncompromised quality  

01 — QUALITY

Quality-focused production, inspection and controlled processes for consistent casting performance.

02 — ADVANCED TECHNOLOGY

Advanced induction melting, controlled manufacturing and modern foundry processes.

03 — FOUNDRY EXPERTISE

Decades of foundry and metallurgical experience supporting demanding casting requirements.

04 — RELIABLE DELIVERY

Responsive execution focused on dependable delivery and long-term customer relationships.

05 — RIGOROUS TESTING

Chemical analysis, hardness and mechanical testing, dimensional inspection and NDT where applicable.

06 — CUSTOM ENGINEERING

Application-based metallurgy and reverse engineering for customised and hard-to-source components.

OUR PRODUCTS 
Explore our premium premium castings in Vijayawada, including Manganese steel Castings, Carbon Steel castings, and Stainless Steel Castings, designed for durability and performance   

Manganese Steel Castings


Robust solutions for extreme wear resistance

  • High impact resistance
  • High work-hardening capacity
  • Suitable for demanding wear applications


  • Carbon Steel Casting

    Versatile solutions for strength and reliability

  • High strength
  •  Good versatility
  • Customizable for industrial requirements

  • SG Iron Casting

    Strong and ductile castings for demanding applications 

  • High strength and ductility
  •  Good machinability
  • Suitable for demanding components

  • Cast Iron Casting

    Reliable castings for complex industrial components

  • Good strength
  • Fatigue resistance
  • Good machinability


  • Low Alloy Steel Castings

    High-strength solutions with improved toughness

  • Improved mechanical properties
  •  Impact resistance
  • Heavy-duty applications


  • Stainless Steel

    Corrosion-resistant solutions for demanding environments 

  • Corrosion resistance
  •  Oxidation resistance
  • Suitable for demanding environments


  • Ni-Hard Castings

    High-hardness solutions for severe abrasion 

  • High hardness
  •  Excellent wear resistance
  • Mining and cement applications


  • Hi-Chrome Castings

    Superior wear resistance for demanding applications 

  • High hardness
  •  Excellent wear resistance
  • Long service performance


  • Heat Resistant Steel Castings

    Reliable performance in elevated-temperature applications

  • Heat resistance
  • Reliable performance at temperature
  • Industrial high-temperature applications


  • INDUSTRIES WE SERVE
    ​Our High-Quality Castings serve diverse industries across India, delivering reliability and performance where it is matters most  

    Mining Industry


    Durable manganese steel castings for crusher liners, jaw plates, cone liners, and impact hammers.

    Cement Industry

    High-strength alloy steel castings for cement mill liners, grinding media, and kiln components

    Automotive Industry

    Precision carbon steel castings and SG iron castings for engine and transmission components.

    Marine Industry

    Corrosion-resistant stainless steel castings for marine pumps, valves, and propeller components.

    Construction Equipment

    Robust cast iron castings for excavator buckets, bulldozer blades, and loader components.

    Power Generation

    High-performance metal castings for turbine components, valve bodies, and pump casings.

    OUR SERVICES & CAPABILITIES
    From Design to Finished Casting. Comprehensive Casting Services delivering precision and reliability for demanding industrial requirements.

    Casting

    Accurate ferrous casting for intricate and demanding industrial components.

    Heat Treatment

    Controlled heating processes to develop required casting properties.

    Quality Testing

    Integrated quality checks covering NDT, chemical and mechanical testing.

    3D Design

    Advanced CAD support for efficient casting design and development.

    Mechanical Testing

    Hardness and impact testing to validate casting performance.

    Chemical Analysis

    Spectrometric analysis to verify alloy chemistry and composition.

    NDT Testing

    Non-destructive methods for detecting defects and verifying casting integrity.

    Machining & Fabrication

    Precision finishing for castings according to production requirements.

    MANUFACTURING FACILITIES
    An integrated foundry facility bringing critical manufacturing and inspection processes together under one quality system.

    01

    MELTING

    Induction melting with controlled chemistry to ensure consistent metal quality.

    02

    MOULDING

    CO₂ sodium silicate moulding and green sand processes for accurate, dimensionally stable castings.

    03

    HEAT TREATMENT

    Controlled heat treatment to develop the required mechanical properties and hardness levels.

    04

    FETTLING

    Shot blasting, chipping and grinding processes for casting cleaning and finishing.

    05

    MACHINE SHOP

    Machining and finishing support for precise dimensional requirements.

    06

    INSPECTION

    Alloy analysis and inspection supporting consistent quality and casting verification.

    CASTING REQUIREMENT ?

    Tell Us What You Need to Cast

    From application understanding and metallurgy to manufacturing and inspection, our team provides direct foundry accountability for your casting requirement.

    CONTACT US