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ABOUT THIS MATERIAL

Why
Duplex Steel Castings?

Duplex steel castings combine high mechanical strength with corrosion resistance for demanding industrial service. Their ferritic–austenitic structure makes them a useful choice for pump casings, impellers, valve bodies and other fluid-handling components.

At Bhanu Special Castings, we review your drawing, operating environment and inspection requirements to select a suitable casting grade and manufacturing approach.

UNDERSTANDING

Ferritic–Austenitic Structure

Duplex stainless steel contains both ferritic and austenitic phases. This dual-phase structure brings together high strength, corrosion resistance and useful toughness.

Compared with conventional austenitic stainless steels, duplex grades generally provide higher yield strength and improved resistance to chloride-induced stress corrosion cracking.

Key Advantages

High Mechanical Strength

High tensile and yield strength.

Corrosion Resistance

Resistance suited to demanding service.

Strength & Toughness

Balanced mechanical performance.

Enhanced Durability

Reliable corrosive-service performance.

Cost-Effective Performance

Potential for reduced maintenance.

MATERIAL BEHAVIOUR

The Work-Hardening Response

How Duplex Steel Responds to Plastic Deformation

Duplex stainless steel can develop increased hardness and strength when permanently deformed. Its ferritic and austenitic phases respond differently to strain.

SOLUTION-ANNEALED CONDITION

Ferritic-Austenitic Structure

Properties depend on grade and heat treatment

Plastic
deformation

Cold working or
permanent strain

LOCALLY WORK-HARDENED CONDITION

Increased Local Hardness

Greater strength with reduced local ductility

Response depends on grade, phase balance, temperature and degree of deformation.

Why Work Hardening Matters

Work hardening affects forming and machining. Sharp tools, rigid setups and suitable cutting parameters help control the hardened layer.

Important Consideration

Duplex steel is primarily selected for strength and corrosion resistance. Work hardening is not its main mechanism for resisting severe abrasive wear.

INTERNATIONAL STANDARDS & GRADE SPECIFICATIONS

Duplex Steel Casting Grades Across International Standards

Duplex stainless steel castings are specified by material standards covering chemistry, heat treatment, mechanical properties and inspection. ASTM A890 covers general applications, while ASTM A995 covers pressure-containing parts.

EN 10283 includes ferritic–austenitic casting grades and is adopted through several European national standards. EN 10213 applies where the selected grade is specified for pressure service.

This reference covers the same 16 countries and regions as our international materials guide. Where a local cast-grade designation has not been verified, an international ordering route is identified explicitly.

Cross-Reference: Casting Standards & Grades

Country / RegionSpecification RouteRepresentative Casting Grades
IndiaASTM A890; A995* where grade is covered1B / CD4MCuN; 1C / CD3MCuN; 2A / CE8MN; 3A / CD6MN; 4A / CD3MN; 5A / CE3MN (SD); 6A / CD3MWCuN (SD)
USAASTM A890; A995 where grade is covered1B / CD4MCuN; 1C / CD3MCuN; 2A / CE8MN; 3A / CD6MN; 4A / CD3MN; 5A / CE3MN (SD); 6A / CD3MWCuN (SD)
GermanyDIN EN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
International / EuropeEN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
ChinaASTM A890; A995* where grade is covered1B / CD4MCuN; 1C / CD3MCuN; 2A / CE8MN; 3A / CD6MN; 4A / CD3MN; 5A / CE3MN (SD); 6A / CD3MWCuN (SD)
JapanJIS G 5121; ASTM A890*JIS: SCS10; SCS11
ASTM option: 1B; 1C; 2A; 3A; 4A; 5A (SD); 6A (SD)
United KingdomBS EN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
FranceNF EN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
ItalyUNI EN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
AustraliaASTM A890; A995* where grade is covered1B / CD4MCuN; 1C / CD3MCuN; 2A / CE8MN; 3A / CD6MN; 4A / CD3MN; 5A / CE3MN (SD); 6A / CD3MWCuN (SD)
South AfricaASTM A890; A995* where grade is covered1B / CD4MCuN; 1C / CD3MCuN; 2A / CE8MN; 3A / CD6MN; 4A / CD3MN; 5A / CE3MN (SD); 6A / CD3MWCuN (SD)
RussiaASTM A890; A995* where grade is covered1B / CD4MCuN; 1C / CD3MCuN; 2A / CE8MN; 3A / CD6MN; 4A / CD3MN; 5A / CE3MN (SD); 6A / CD3MWCuN (SD)
SpainUNE EN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
SwedenSS EN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
NorwayNS EN 102831.4347; 1.4470; 1.4474; 1.4517; 1.4468; 1.4469; 1.4417
South KoreaASTM A890; A995* where grade is covered1B / CD4MCuN; 1C / CD3MCuN; 2A / CE8MN; 3A / CD6MN; 4A / CD3MN; 5A / CE3MN (SD); 6A / CD3MWCuN (SD)
COUNTRY-WISE MATERIAL GRADES

Interactive Country-Wise Chemical Composition Tables

Select a country to explore duplex steel casting grades, selected chemical limits (mass %) and specification notes.

India · Composition by mass (%). A dash indicates no numerical limit in the cited table.

ASTM A890/A890M-18a — Duplex Stainless Steel Castings

GradeCSiMnPSCrNiMoNCuW
1B / CD4MCuN≤0.04≤1.0≤1.0≤0.04≤0.0424.5–26.54.7–6.01.7–2.30.10–0.252.7–3.3—
1C / CD3MCuN≤0.030≤1.10≤1.20≤0.030≤0.03024.0–26.75.6–6.72.9–3.80.22–0.331.40–1.90—
2A / CE8MN≤0.08≤1.50≤1.00≤0.04≤0.0422.5–25.58.0–11.03.0–4.50.10–0.30——
3A / CD6MN≤0.06≤1.00≤1.00≤0.040≤0.04024.0–27.04.0–6.01.75–2.50.15–0.25——
4A / CD3MN≤0.03≤1.00≤1.50≤0.04≤0.02021.0–23.54.5–6.52.5–3.50.10–0.30≤1.00—
5A / CE3MN≤0.03≤1.00≤1.50≤0.04≤0.0424.0–26.06.0–8.04.0–5.00.10–0.30——
6A / CD3MWCuN≤0.03≤1.00≤1.00≤0.030≤0.02524.0–26.06.5–8.53.0–4.00.20–0.300.5–1.00.5–1.0

A890 ordering route. For pressure-containing castings, confirm the grade and chemistry in the applicable A995/A995M edition. Grades 1C, 5A and 6A also have PREN requirements. Composition reference

DUPLEX STEEL PRODUCT RANGE

Industrial Duplex Steel Components
for Diverse Applications

Explore duplex steel casting categories for pumps, valves, pipelines and process equipment. Grade selection depends on the service environment and specified requirements. Images illustrate representative component forms.

Pump Casings & Housings

Duplex cast components for industrial fluid-handling systems.

Subproducts
  • Volute Pump Casings
  • Split Pump Casings
  • End-Suction Pump Housings
  • Multistage Pump Casings
  • Seawater Pump Bodies
  • Custom Pump Housings

Impellers & Rotating Parts

Rotating cast components for demanding pumping applications.

Subproducts
  • Closed Impellers
  • Open Impellers
  • Semi-Open Impellers
  • Double-Suction Impellers
  • Pump Rotors
  • Custom Rotating Castings

Valve Bodies & Components

Cast components for industrial flow control and pressure service.

Subproducts
  • Gate Valve Bodies
  • Globe Valve Bodies
  • Check Valve Bodies
  • Ball Valve Bodies
  • Valve Bonnets
  • Valve Covers

Pipe Fittings & Flanges

Cast connections for industrial piping and fluid distribution.

Subproducts
  • Cast Pipe Flanges
  • Elbow Castings
  • Tee Castings
  • Manifold Castings
  • Connection Housings
  • Custom Fittings

Marine & Offshore Components

Duplex castings for suitable marine and seawater applications.

Subproducts
  • Seawater Pump Parts
  • Offshore Valve Components
  • Marine Equipment Housings
  • Desalination Pump Parts
  • Corrosion-Resistant Covers
  • Specialized Marine Castings

Custom Industrial Castings

Engineered components manufactured to customer drawings.

Subproducts
  • Pressure Equipment Components
  • Industrial Machinery Parts
  • Chemical Equipment Castings
  • Structural Cast Components
  • Drawing-Based Castings
  • Special Engineering Components
Step-by-Step Manufacturing Process

From Raw Material to
Finished Duplex Steel Components

Our duplex casting workflow combines alloy control, casting soundness, solution heat treatment and specified inspection requirements.

01

Raw Material Selection

Select suitable steel scrap, foundry returns and alloy additions for the specified duplex casting grade.

02

Pattern & Mould Preparation

Prepare patterns, cores and moulds to approved drawings, with suitable gating, feeding and shrinkage allowances.

03

Melting & Alloying

Melt the prepared charge and adjust alloy additions to target the specified duplex steel chemistry.

04

Chemical Analysis & Melt Control

Check melt chemistry by spectrometer and apply required corrections before releasing the heat for pouring.

05

Controlled Metal Pouring

Pour at the established temperature using suitable ladle handling, gating and feeding arrangements.

06

Cooling & Solidification

Manage casting solidification and cooling to support soundness and the required component geometry.

07

Shakeout & Fettling

Remove moulding sand, runners and risers; clean and dress the casting surfaces for subsequent operations.

08

Solution Heat Treatment & Quenching

Apply the grade-specific solution treatment and specified rapid cooling to develop the required duplex structure.

09

Machining & Surface Finishing

Complete specified machining through partner facilities and prepare functional surfaces to drawing requirements.

10

Final Inspection & Dispatch

Verify dimensions, specified properties and phase balance; complete required NDT, records, protection and packing.

TECHNICAL PROPERTIES

Mechanical &
Physical Properties

High Strength, Toughness & Corrosion Resistance

Duplex stainless steel castings combine high mechanical strength with resistance to aggressive environments.

Strength
Toughness
Corrosion Resistance

Mechanical Properties

PropertyStandard Duplex 4ASuper Duplex 5A
Tensile strengthTypically ≥ 620 MPaTypically ≥ 690 MPa
Yield strengthHighVery high
ElongationGoodGood
Impact toughnessGrade-dependentGrade-dependent
HardnessHeat-treatment dependentHeat-treatment dependent
Corrosion resistanceExcellentEnhanced for aggressive chloride service

Indicative comparison only. Certified limits depend on grade, standard edition, test temperature and heat treatment.

Physical Properties

PropertyTypical Range
Density7.7–7.9 g/cm³
Elastic Modulus190–205 GPa
Thermal Conductivity13–20 W/m·K
Thermal ExpansionApproximately 12–14 × 10⁻⁶/K
Magnetic BehaviourGenerally magnetic
Thermal ResistanceService-temperature dependent

Corrosion Performance

Duplex stainless steel offers resistance to chloride-induced stress corrosion cracking, pitting and crevice corrosion. Super duplex grades offer enhanced performance in more aggressive chloride environments, subject to operating conditions.

QUALITY CONTROL

Quality Assurance & Inspection

Quality Verification for Critical Industrial Castings

Our quality-focused approach emphasizes material traceability, controlled manufacturing and inspection against customer-approved specifications.

01

Chemical Composition Analysis

Verification of chromium, nickel, molybdenum, nitrogen and other alloying elements against the selected material grade.

02

Mechanical Testing

Evaluation of tensile strength, yield strength, elongation and other specified mechanical properties.

03

Microstructure & Ferrite Testing

Evaluation of phase balance, microstructure and ferrite content where specified.

04

Non-Destructive Testing

Liquid penetrant, ultrasonic, radiographic and other examinations according to applicable requirements.

05

Dimensional Inspection

Verification of casting dimensions, machining allowances, tolerances and component geometry.

06

Corrosion Resistance Testing

Grade-specific corrosion tests, including ASTM G48 where applicable and requested.

Quality Documentation

  • Material Test Certificates
  • Chemical Analysis Reports
  • Mechanical Test Reports
  • Heat-Treatment Records
  • Inspection Reports
  • Material Traceability

Documentation supplied as required by the purchase specification.

REQUEST FOR QUOTATION (RFQ)

Request a Quote for
Duplex Steel Castings

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Application-Focused Quotations

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Reliable Partnership

Engineering support for duplex pump, valve, marine, chemical and industrial process applications.

Important Note

Please share the casting drawing, duplex grade, required quantity, service fluid, temperature and inspection requirements. Our team will review your enquiry and contact you with a suitable quotation.

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